problem
Do you have any of the following in-seal
defects or sealing inspection issues?
-
Missed defects due to visual inspection/lack of reliable checks
Staff shortages make it difficult to manage increased demand
Time consuming inspection leads to a long lead time
solution
The Solution
With a customer satisfaction rating of 97% from customers in both Japan and overseas, Shikoku Instrumentation's Heat Seal Inspection System is a pioneer of heat seal inspection.
features
Why choose the Heat Seal Inspecion System?
-
Highly
accurate heat seal defect detection
The main feature of our inspection system is its high accuracy. It can detect defects such as weak adhesion and incomplete sealing which cannot be detected by image processing devices or X-ray devices.
-
Fully
automated inspection
Increase productivity by reducing processes.
Increase profits by reducing costs.
-
High-speed
inspection without stopping production.
Inspect up to 125 bags per minute, 24 hours a day, 365 days a year, without stopping production.
-
Simple
and easy to use
See inspection results from a glance from the judge screen or check the temperature from the wave screen.
-
Useful
for traceability
See when, where, by whom and how a faulty batch was produced by checking records from up to four years ago.
function
The Three Functions of the
Heat Seal Inspection System
1Highly precise inspection
Detect seal faults which cannot be detected by manual
inspection or image processing.
-
01
In-seal
defects
Contents trapped in the seal area.
-
02
Incomplete
sealing
Weak adhesion.
-
03
Slanted
seal
Unaligned sealing.
-
04
Overlapping
sealing
Two pouches sealed together.
-
05
Wrinkles
Folds and wrinkles in the sealing area.
2Products which can be inspected
Retort pouches and other pouches,
including doypack and stand up pouches.
-
01
Ready meals
- Boil in the bag rice
- Stew and soup
- Curry sauce, pasta sauce
-
02
Powdered / granulated food
- Coffee
- Protein powder
- Spices
-
03
Confectionary
- Chocolate sharing bag
- Candy/gummy sweets
- Biscuits
-
04
Pet food
- Dog food and cat food
(wet and dry)
3Compatible machines
Can be fitted onto most rotary and packaging machines.
The type of sensor is also suited to the conditions.
-
NB not suitable for use with pouch vacuum machines.
Premade pouch filing and packing machine
-
Compatible with some
types only.
Flowpack pouch making and filling machines
-
Not compatible with vacuum
type machines.
Pillow type packing machine
spec
Product specification
Dimensions
(width 500 mm / length 400 mm / depth 250 mm)
- Items which can be inspected
- Premade pouch filling and packing machine
- Inspection quantity
- Max 125 bags per minute (using a double-barreled filling and packing machine)
- Inspection system
- Non-contact temperature measurement system
- Functions
- Touch panel, learning function, able to store data for up to 999 product types
- Inspection history
- Up to 20 million screenshots (depending on the inspection type)
- Power
- AC220V or 230V, capacity 300VA
- Types of products which can be inspected
- Curry, pasta sauces, soup
Inspection screen (example)
Up to two infrared sensors can be connected simultaneously and can be used for detection of a wider area. Detection in two stages is also possible by installing one sensor after the first sealing station and another after the second sealing station.
map
Our partners &
Our clients
faqs
faqs
-
Are there any restrictions regarding the pouch shape?
The top horizontal seal of a premade pouch which has been sealed on three sides can be inspected. Some pouches with unusual shapes can also be inspected. Please contact us to check.
-
Can it be installed on my packaging machine?
Our sensors can be installed immediately after the first seal on single and twin rotary type packaging machines. Please tell us the manufacturer and model of your packaging machine so we can advise you as to whether installation is possible or not.
-
How long is the installation process?
Installation and commissioning can be carried out on holidays while production is stopped. Production must be stopped for approximately one day to install one unit. Then the system is tested during normal production. We also offer operational training. The whole process takes two days.
-
Do you provide after-sales support?
We aim to respond in a timely manner and work closely with our overseas
partners to solve any issues as quickly as possible.
With a customer satisfaction rating of 97% from customers in both Japan and overseas, Shikoku Instrumentation's Heat Seal Inspection System is a pioneer of heat seal inspection.
features Why choose the Heat Seal Inspecion System?
-
Highlyaccurate heat seal defect detection
The main feature of our inspection system is its high accuracy. It can detect defects such as weak adhesion and incomplete sealing which cannot be detected by image processing devices or X-ray devices.
-
Fullyautomated inspection
Increase productivity by reducing processes.
Increase profits by reducing costs. -
High-speedinspection without stopping production.
Inspect up to 125 bags per minute, 24 hours a day, 365 days a year, without stopping production.
-
Simpleand easy to use
See inspection results from a glance from the judge screen or check the temperature from the wave screen.
-
Usefulfor traceability
See when, where, by whom and how a faulty batch was produced by checking records from up to four years ago.
function
The Three Functions of the
Heat Seal Inspection System
1Highly precise inspection
Detect seal faults which cannot be detected by manual
inspection or image processing.
inspection or image processing.
-
01
In-seal
defectsContents trapped in the seal area. -
02
Incomplete
sealingWeak adhesion. -
03
Slanted
sealUnaligned sealing. -
04
Overlapping
sealingTwo pouches sealed together. -
05
Wrinkles
Folds and wrinkles in the sealing area.
2Products which can be inspected
Retort pouches and other pouches,
including doypack and stand up pouches.
including doypack and stand up pouches.
-
01
Ready meals
- Boil in the bag rice
- Stew and soup
- Curry sauce, pasta sauce
-
02
Powdered / granulated food
- Coffee
- Protein powder
- Spices
-
03
Confectionary
- Chocolate sharing bag
- Candy/gummy sweets
- Biscuits
-
04
Pet food
- Dog food and cat food
(wet and dry)
- Dog food and cat food
3Compatible machines
Can be fitted onto most rotary and packaging machines.
The type of sensor is also suited to the conditions.
The type of sensor is also suited to the conditions.
-
NB not suitable for use with pouch vacuum machines.
Premade pouch filing and packing machine
-
Compatible with some
types only.Flowpack pouch making and filling machines
-
Not compatible with vacuum
type machines.Pillow type packing machine
spec Product specification
Dimensions
(width 500 mm / length 400 mm / depth 250 mm)
- Items which can be inspected
- Premade pouch filling and packing machine
- Inspection quantity
- Max 125 bags per minute (using a double-barreled filling and packing machine)
- Inspection system
- Non-contact temperature measurement system
- Functions
- Touch panel, learning function, able to store data for up to 999 product types
- Inspection history
- Up to 20 million screenshots (depending on the inspection type)
- Power
- AC220V or 230V, capacity 300VA
- Types of products which can be inspected
- Curry, pasta sauces, soup
Inspection screen (example)
Up to two infrared sensors can be connected simultaneously and can be used for detection of a wider area. Detection in two stages is also possible by installing one sensor after the first sealing station and another after the second sealing station.
map
Our partners &
Our clients
faqs faqs
-
Are there any restrictions regarding the pouch shape?
The top horizontal seal of a premade pouch which has been sealed on three sides can be inspected. Some pouches with unusual shapes can also be inspected. Please contact us to check.
-
Can it be installed on my packaging machine?
Our sensors can be installed immediately after the first seal on single and twin rotary type packaging machines. Please tell us the manufacturer and model of your packaging machine so we can advise you as to whether installation is possible or not.
-
How long is the installation process?
Installation and commissioning can be carried out on holidays while production is stopped. Production must be stopped for approximately one day to install one unit. Then the system is tested during normal production. We also offer operational training. The whole process takes two days.
-
Do you provide after-sales support?
We aim to respond in a timely manner and work closely with our overseas partners to solve any issues as quickly as possible.